Monitoring of emissions in heavy and manufacturing industries

Innovative solutions to ensure the safety of infrastructures and communities

Your facilities in sectors such as metallurgical, manufacturing, petrochemical, chemical, oil, gas, agro-food, and pharmaceutical are critical to the global economy. However, they also significantly contribute to atmospheric emissions, creating substantial challenges for public health and environmental preservation.

At Ellona, we are acutely aware of the unique challenges you face. We provide cutting-edge solutions for real-time monitoring and identification of atmospheric emissions, tailored to meet your specific needs. Our advanced technologies, leveraging AI and Edge IoT, enable precise detection, quantification, analysis, and identification of industrial emissions.

By in

tegrating our solutions, you can enhance regulatory compliance, build stakeholder confidence, improve working conditions and employee safety, and safeguard the quality of life in surrounding communities.

With Ellona, you gain a top-tier technological partner dedicated to effectively managing emissions and securing a sustainable future for your operations.

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A one-of-a-kind approach for your operations

Examples of KPIs for industry using Ellona’s solutions

Complex emission sources that we address

Heavy and manufacturing industries are significant contributors to atmospheric emissions, with complex sources both inside their facilities and in their surroundings. These sources can be categorized into four main areas:

  • Emissions from production processes: These emissions arise directly from manufacturing activities, such as workshops, factories, and refineries. They include greenhouse gases (GHGs) and other pollutants produced by chemical reactions and industrial processes.
  • Emissions from support and maintenance equipment: This category covers pollutants emitted by essential equipment such as boilers, compressors, cooling systems, and incinerators used for waste treatment.
  • Pollution from fixed infrastructure: This includes emissions from heating, ventilation, and air conditioning (HVAC) systems, as well as power generation facilities that provide electricity for industrial operations.
  • Emissions from vehicle traffic and logistics: These emissions come from the transportation of raw materials and finished products, including those generated by service and delivery vehicles.

These diverse sources collectively contribute to significant atmospheric emissions associated with industrial activities. Moreover, air quality within industrial environments, such as production areas and workshops, is a critical concern for the health and safety of employees.

In this context, Ellona’s environmental monitoring systems are instrumental. By offering precise tracking of particles, gases, odors, and noise, Ellona enables industrial stakeholders to make informed decisions that enhance air quality, optimize operational processes, and mitigate environmental impacts.

Our intervention areas at industrial sites:

Where are our actions making an impact?

Each industry sector has its own specificities.

Discover through this diagram how our various systems can help you ensure better safety and a healthier environment for your employees, operators, and surrounding communities.

Infographie industries

Ellona develops tailored solutions for the industrial sector.

Ellona offers a comprehensive range of real-time monitoring technologies, such as the WT1 Pro, WT1 Lite, POD2, and our EllonaSoft platform, specifically designed for heavy and manufacturing industries.

These tools provide precise quantification and identification of emission sources, addressing both peripheral and direct sources, whether they are channelled or surface-based.

This enables the implementation of targeted corrective measures to reduce environmental impacts while ensuring proactive environmental management, rigorous regulatory compliance, and a strengthened commitment to economic and environmental sustainability.

The key parameters we monitor in your sector

Our commitments
to the heavy and manufacturing industries

High-precision environmental monitoring:

  • Measure atmospheric emissions in real-time.
  • Implement a robust monitoring system for effective emission management.
  • Diagnose emission issues accurately and provide immediate alerts.
  • Utilize advanced technologies to monitor gases, particles, odors, and noise.
  • Anticipate pollutant dispersion patterns for appropriate preventive actions.
  • Objectively identify pollutant compounds for data-driven solutions.
  • Conduct comprehensive analysis at site peripheries and source levels.

Regulatory compliance:

  • Ensure full adherence to environmental standards for noise, odor, gas, and particulate emissions.

Industrial process optimization:

  • Use data to continuously improve processes and reduce emissions.

Quality of life improvement:

  • Enhance air quality and working conditions, as well as the quality of life for affected populations.

Risk management and safety:

  • Assess and mitigate environmental and health risks associated with emissions.
  • Ensure a safe working environment through continuous monitoring.

Technical support and customer service:

  • Provide optimal assistance for the implementation and use of solutions.

Data transparency and reliability:

  • Offer transparent and reliable data to support informed decision-making.

The benefits
of our products for your operations

Technical gains:

  • Optimization of industrial processes through precise, real-time emission monitoring.
  • Utilization of advanced technologies to anticipate risks and enhance environmental management.

Health gains:

  • Significant improvement in air quality, reducing health risks for employees and local communities.
  • Continuous emission monitoring ensuring a safer and healthier work environment.

Environmental gains:

  • Reduction of environmental impacts through proactive management of gas, particulate, and other pollutants.
  • Contribution to protecting the local environment from the harmful effects of industrial activities.

Economic gains:

  • Optimization of energy performance and industrial processes through precise indicators and targeted remediation actions.
  • Reduction in operational costs related to emission management and regulatory compliance.

Financial gains:

  • Enhancement of overall company performance through better environmental risk management and increased operational efficiency.
  • Strengthening of corporate social and environmental responsibility, attracting investors and partners committed to sustainability.
Legal framework and regulation

Regulatory standards for the industrial sector

The parameters monitored and the limit value standards for atmospheric emissions in heavy or processing industries are determined by local regulations and the specific characteristics of each industrial site. Key regulations include:

1- EUROPEAN INDUSTRIAL EMISSIONS DIRECTIVE (IED)

It aims to reduce atmospheric emissions from industrial installations to protect air quality and human health, by promoting the use of Best Available Techniques (BAT) to minimize emissions. For example:

  • For nitrogen oxides (NOx): emission limit value (ELV) of 200 mg/Nm³ for large combustion plants..
  • For fine particulate matter (PM): emission limit value (ELV) of 10 mg/Nm³ for biomass combustion installations.

2- NATIONAL AIR QUALITY STANDARDS

National air quality standards are regulations set by individual countries to control pollutant concentrations in the air, thereby protecting public health and the environment. These standards typically specify the maximum allowable concentrations for various pollutants, including particulates, gases, and other substances. The details may vary from one country to another but generally include:

  • Fine particulates (PM10, PM2.5): Limits are often set for daily and annual averages. For example, a common standard might be 50 µg/m³ for PM10 over a 24-hour period and 40 µg/m³ as an annual average, and 25 µg/m³ for PM2.5 over a 24-hour period and 20 µg/m³ as an annual average.
  • Nitrogen dioxide (NO₂): Limits may be set for hourly and annual averages. A typical standard could be 180 µg/m³ for an hourly average and 40 µg/m³ annually.
  • Sulfur dioxide (SO₂): Standards often cover short-term (hourly) and long-term (daily or annual) exposures. For example, a standard might be 350 µg/m³ for an hourly average and 125 µg/m³ for a daily average.
  • Carbon monoxide (CO): Standards typically cover both short-term and long-term exposures. For example, a standard might be 10 mg/m³ for an hourly average and 5 mg/m³ for an eight-hour average.
  • Ozone (O₃): Standards may be set for hourly and eight-hour averages. A typical standard might be 180 µg/m³ for an hourly average and 180 µg/m³ for an eight-hour average.
  • Volatile Organic Compounds (VOCs): Regulations may set limits for specific VOCs or groups of VOCs, depending on their impact on health and the environment.

UNITED STATES

Clean Air Act (CAA): Establishes national standards for atmospheric pollutants, including NESHAP (National Emission Standards for Hazardous Air Pollutants) for certain industrial sectors.

INTERNATIONAL STANDARDS

Relevant ISO standards, such as ISO 14001 (Environmental Management Systems), can serve as a global benchmark for managing atmospheric emissions.

Your questions, our solutions

How to accurately measure, identify, and locate noise indoors?

Indoor noise management is essential for safety and comfort. It’s not just about measuring sound levels but also accurately identifying the sources and nature of the noise to tailor remediation strategies.

Ellona’s POD2 devices play a key role in acoustic monitoring and indoor safety, whether in offices, hospitals, factories, schools, or commercial spaces.

  • Continuous measurement of sound levels to ensure a compliant environment
  • Identification of noise sources (machines, voices, barking, alarms, ventilation…)
  • Detailed analysis of the nature of the noises (impulsive, resonant, mechanical…)
  • Detection of critical noises (gunfire, security alarms, glass breakage, technical incidents…)
  • Targeted remediation to secure infrastructure and protect people

With EllonaSoft, data is centralized, analyzed, and utilized in real-time, enabling fast and efficient decision-making in the event of an incident.

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How to accurately measure, identify, and locate odors indoors?

The management of indoor odor (odour) nuisances is based on three essential aspects:

  • Real-time odor (odour) detection to identify any anomalies
  • Measurement of odor (odour) intensity to track their evolution and impact
  • Accurate identification of the nature of odors (odours) and their sources for quick and targeted remediation

Ellona’s  POD2  is an advanced solution that continuously analyzes indoor air through a combination of MOS sensors and smart algorithms. This enables the anticipation and effective management of odor (odour) nuisances in sensitive environments such as offices, hospitals, laboratories, industrial kitchens, or commercial spaces.

All collected data is centralized, analyzed, and utilized through the EllonaSoft platform. This powerful tool enables real-time monitoring, rapid identification of odor (odour) nature and sources, and optimization of remediation strategies, ensuring better control of odor (odour) nuisances and healthier indoor air.

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How to measure, identify, and locate fine particles, including PM1, PM2.5, and PM10, indoors?

Ellona’s POD2 enables real-time indoor measurement of fine particles (PM1, PM2.5, PM10, and down to PM0.3) using optical sensors. These sensors detect and count particles by measuring light scattering, providing precise air quality monitoring. In addition to measuring particle concentration, the POD2 leverages artificial intelligence algorithms to identify their nature and source, helping to better understand pollution origins and optimize remediation actions. Data is centralized and analyzed via EllonaSoft, ensuring optimized health risk management and real-time monitoring to protect occupants’ safety.

The POD2 specifically monitors fine particle levels in line with WHO recommendations:

  • PM2.5: ≤ 5 µg/m³ (annual average exposure)
  • PM10: ≤ 15 µg/m³ (annual average exposure)
  • PM1: Few official guidelines, but high concentrations can be concerning.

This capability of measurement, analysis, and identification enhances the understanding of indoor pollution challenges and enables the effective adaptation of air quality improvement strategies.

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How to measure, identify, and precisely locate gas emissions indoors?

Ellona’s POD2 ensures the safety of people and infrastructure by monitoring indoor air quality through real-time multivariate analysis. It measures up to 5 gases simultaneously (4 electrochemical sensors + 1 optical sensor) from a list of 21 possible gases (NO₂, SO₂, CO, O₃, NH₃, etc.). Its artificial intelligence algorithms accurately identify gas types, detect their interactions, and locate their sources. Through the EllonaSoft platform, smart alerts and automated corrective actions (ventilation, air purification) are implemented, ensuring a healthier environment, optimal occupant protection, and infrastructure preservation.

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How to measure, identify, and accurately locate outdoor noise?

Outdoor noise management relies on two key aspects: measuring sound levels to ensure compliance with regulations, and accurately identifying noise sources for targeted nuisance management. Ellona‘s WT1 Lite and WT1 Pro devices address these needs. These devices precisely monitor outdoor sound levels to ensure compliance with authorized thresholds, whether in urban or industrial environments. They provide continuous monitoring of sound intensities and allow for adjustments in control strategies based on changes in noise levels. The WT1 Pro goes further by offering a detailed analysis of sound signatures through artificial intelligence algorithms and databases. Additionally, with the EllonaSoft platform,the collected data is centralized, analyzed, and used to optimize noise nuisance management, helping to secure people, infrastructure, and the environment.

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How to measure, identify, and locate fine particles (PM1, PM2.5, PM10) and crystalline silica outdoors?

To identify and measure fine particles (including PM1, PM2.5, PM10) on industrial or construction sites, Ellona offers tailored solutions such as Dustkair, a portable device designed to be worn close to the respiratory pathways. It allows real-time measurement of inhaled particles, including crystalline silica, a highly carcinogenic element. Ellona also offers fixed systems like the WT1 Lite and WT1 Pro, which provide continuous monitoring of particles outdoors. These devices not only identify sources of particulate pollution and track concentration changes over time but also centralize data through the EllonaSoft platform. This platform facilitates optimal health risk management by enabling precise tracking and rapid response to any concentration threshold exceedances.

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How to measure, identify, and precisely locate gas emissions outdoors?

Thanks to real-time multivariate analysis, Ellona provides ultra-precise identification of the nature and sources of gas emissions. The WT1 Pro device integrates up to 6 electrochemical sensors and 2 optical sensors (or 1 optical and 1 PID), while the WT1 Lite can contain up to 4 electrochemical sensors and 1 optical sensor, with the option to choose from a list of 25 different gases.

The EllonaSoft platform processes this data every 10 seconds to identify, locate, and dynamically model emissions, integrating meteorological data and AI algorithms.

The result? Precise detection, intelligent alerts, and automated corrective actions—ideal for industrial sites, smart cities, ports, and airports.

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Is the analysis of NH3 and H2S molecules enough to qualify and quantify odors (odours)?

No, the analysis of H2S (hydrogen sulfide) and NH3 (ammonia) molecules is not sufficient to assess all odors (odours) present in an environment. Although these molecules are commonly analyzed using electrochemical sensors, they only represent a fraction of the odor (odour) compounds. Hydrogen sulfide and ammonia are indeed important components of certain odor (odour) nuisances, but many other chemical compounds are responsible for varied and complex odors, such as aldehydes, volatile fatty acids, and mercaptans, which are not detected by these traditional technologies. This is precisely what the MOX (Metal Oxide Semiconductor) sensors used in Ellona devices, such as the WT1 Lite, the WT1 Pro (specifically designed for outdoor use), and the POD2 (adapted for indoor environments), are capable of detecting.

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How to measure, identify, and precisely locate odors (odours) outdoors?

Odors (odours) are measured, identified, and precisely located by deploying devices either at the source (technical facilities, industrial sites, etc.) or on the periphery of sites to monitor dispersion and assess the impact of olfactory nuisances.

Ellona’s devices, such as the  WT1 Pro  and  WT1 Lite ,do more than just measure odor (odour) levels. Thanks to a combination of MOS sensors and advanced data processing based on multivariate statistics and artificial intelligence, our sensors can accurately identify the nature and sources of olfactory nuisances. The WT1 Pro, designed for confined sources, is particularly well-suited for this task, while the WT1 Lite is dedicated to monitoring the periphery of sites, tracking odor (odour) dispersion in the environment.

Ellona also relies on several recognized methodologies to identify odor (odour) sources:

  • source observation,
  • clustering, the FISOL methodology,
  • and dynamic olfactometry (EN 13725), which is only possible with the WT1 Pro.

These approaches analyze nuisances based on their temporal recurrence, intensity, frequency, and duration. All collected data is integrated into atmospheric dispersion models that factor in meteorological conditions (wind direction and speed, temperature, humidity, etc.), allowing for a comprehensive analysis of odor (odour) propagation and the optimization of nuisance reduction strategies.

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